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Key factors affecting the cryogenic performance of LNG elastic felt
2025-12-31       Source:

In the LNG (liquefied natural gas) industry chain, equipment and pipelines operate at extremely low temperatures of around -160°C for extended periods, placing extremely high demands on the stability, flexibility, and thermal insulation performance of insulation materials. LNG elastic felt is one of the widely used cryogenic insulation materials in this context. This article will systematically analyze the actual performance of LNG elastic felt in extremely low-temperature environments from the perspectives of material structure, cryogenic adaptability, and engineering performance.


I. Core Requirements of Insulation Materials in LNG Cryogenic Conditions


In LNG storage, transportation, and processing systems, the extremely low-temperature environment mainly presents the following challenges:


Large temperature differences and concentrated thermal stress


Material embrittlement and cracking


Significant cold shrinkage


High risk of condensation and frosting


Therefore, insulation materials suitable for LNG systems must simultaneously meet multiple requirements, including low thermal conductivity, cryogenic resistance, good flexibility, and structural stability.


II. Material Structure Basis of LNG Elastic Felt


LNG elastic felt is typically a flexible cryogenic insulation material. Its structural characteristics include:


Multi-layered composite fibers or elastic substrate


High-porosity internal structure


Fibers and matrix form a stable support system


This structure allows the material to maintain its overall continuity at extremely low temperatures, preventing structural damage from sudden temperature drops.


III. Core Performance of LNG Elastic Felt in Extremely Low Temperature Environments


1. Flexibility Retention under Low Temperature Conditions


At operating temperatures around -160℃:


The material is less prone to brittle fracture


It can deform synchronously with the equipment's contraction and expansion


It avoids stress concentration caused by rigid materials


This is one of the key advantages that distinguishes LNG elastic felt from ordinary rigid insulation materials.


2. Stability of Thermal Conductivity at Extremely Low Temperatures


LNG elastic felt exhibits the following characteristics in low-temperature environments:


Small variation in thermal conductivity with temperature


Long-term stable insulation performance


Reliable and continuous heat loss control


Its porous structure effectively restricts gas molecule movement, thereby reducing heat transfer efficiency.


3. Resistance to Cold Shrinkage and Structural Integrity


During repeated cooling and heating processes:


The material is less prone to delamination


The fiber structure is less prone to breakage


Thickness variation is controllable


These characteristics help reduce cold bridge formation and ensure the overall insulation continuity of the system.


IV. Performance of LNG Elastic Felt in Preventing Condensation and Frosting at Extremely Low Temperatures


In LNG systems, insulation failure can easily lead to:


Surface frosting


Condensation penetration


Structural corrosion risk


LNG elastic felt is typically used in conjunction with moisture-proof coverings to:


Reduce water vapor permeability


Stabilize surface temperature gradients


Reduce condensation and frosting in low-temperature environments


V. Application Performance of LNG Elastic Felt in Practical Engineering


1. LNG Pipeline Systems


Accommodates thermal expansion and contraction of pipelines


Fits to complex pipe diameter structures


Reduces stress damage caused by low temperatures


2. LNG Storage Tanks and Auxiliary Equipment


Suitable for irregular structures


Facilitates multi-layer covering construction


Good insulation continuity


3. LNG Cryogenic Valves and Connections


Flexible structure allows for better detail handling


Reduces localized heat loss


Improves overall insulation reliability


VI. Key Factors Affecting the Extremely Low Temperature Performance of LNG Elastic Felt


1. Material Density and Pore Structure


Low density may affect strength.


High density increases the heat conduction path.


A reasonable structural design is key to stable performance.


2. Installation Process and Fixing Method


Is the wrapping tight?


Are the joints properly treated?


Is the moisture barrier continuous?


Construction quality directly affects actual performance under low-temperature conditions.


3. Long-Term Stability of the Operating Environment


Are there frequent temperature fluctuations?


Is it in a complex outdoor environment?


These factors all affect the service life of the material at extremely low temperatures.


VII. Summary of the Advantages of LNG Elastic Felt in Extremely Low-Temperature Environments


In summary, the main advantages of LNG elastic felt in extremely low-temperature environments are:


Good low-temperature flexibility


Stable thermal conductivity


Strong adaptability to thermal stress


Facilitates continuous insulation of complex structures


These characteristics make it one of the commonly used low-temperature insulation materials in LNG cryogenic systems.


The performance of LNG elastic felt in extremely low-temperature environments stems from the combined effect of its flexible structure and stable insulation mechanism.


In cryogenic conditions of around -160℃, it can balance thermal conductivity control and structural adaptability, providing reliable thermal insulation support for the safe and stable operation of LNG systems.